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Twin Screw Extruder

Extruder

  • A Twin Screw Extruder employs two intermeshing screws for more intensive mixing and material flexibility.
  • It excels in applications requiring precise control and uniformity
  • such as compounding / reactive extrusion and specialty products.
  • Twin screw machines provide superior blending and are ideal for complex materials.

Industry Standard Machinery

For production and research

Worldwide Delivery

Your order, at your doorstep

Technical Specs

Capacity

Payload, Volume throughput,..

Utility Specs

Power consumption, Operating pressure,..

Configuration

Modular, Standalone, inline, or rotary.

Build Quality

Material grade, wear resistance.

Detailed Information on Twin Screw Extruder

The Innovative technology is the outcome of 37 years Experience in Pelletization machinery. Bench Top Model with Twin Screw is specially designed for scale up & validation process. Making it suitable for scale-up studies also allows evaluation of two types of Different pressure extrusion techniques for production up to 15 Kg. Easy to dismantle and clean, thus Minimum maintenance is required. It is the flexible choice when taking the first step towards process optimization-thanks to its interchangeable components. It is designed to acquire limited amount of bench space used for small scale sugar, film or Enteric coating of tablets, capsules, pellets or spheres. This is Developed maintaining the operating principals of the larger pilot and production machines. A wide range of extrusion screen sizes and configurations are offered for optimization of pellet diameter, surface quality and size distribution. The wet mix is usually made in a kneader, pug mixer, or high shear granulator (pharma). It is either hand fed or fed by a feeder into the feed bin. The wet mix is moved to the extrusion zone by twin screws. There, it is wiped through a dome die (screen) to make well-formed, cylinder shaped extrudates with a controlled diameter. The extrudates break off on their own and are gathered for the next step in the process. FEATURES Low-Pressure Extrusion: Operates with minimal pressure and heat generation, preserving material quality. Improved Particle Size Distribution: Ensures better consistency in particle size, enhancing product quality. Enhanced Flowability: Promotes improved flowability of materials, facilitating smoother processing. Minimal Hold-Up Volume: Reduces material retention, maximizing efficiency and minimizing waste. Excellent Process Repeatability: Provides reliable and consistent results, ensuring repeatable performance in production. PERKS 1. High Yield: Achieves high production yield, optimizing material use and reducing waste. 2. Clamshell Design: Features an easy-to-clean clamshell extrusion chamber, allowing quick access to process parts for maintenance. 3. Hydraulic Clamping System: Simplifies disassembly with a hydraulic clamping system, enhancing convenience. 4. Scalable Design: Easily adaptable for larger production scales, supporting growth and increased output. 5. Efficient Plug Flow: Screw transport ensures a ‘first in, first out’ process with consistent material movement.

ModelUTCE-35UTCE-70UTCE-110UTCE-140
CapacityUpto 15 kg/hrUpto 70 kg/hrUpto 180 kg/hrUpto 400 kg/hr

Highlights of Twin Screw Extruder

  • - Compact design acquires limited amount of space and GMP Suites for pellet production upto 400 Kgs processing.
  • - System components easily accessible for cleaning and maintenance.
  • - Interchangeable extruder attachments - Cone / Axial / Dome & Radial.
  • - VFD Driven Motor for variable speed of rollers.
  • - Fully integrated with Allen Bradley PLC controls & HMI.
  • - Jacketed Extrusion Chamber

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FAQs on Twin Screw Extruder

The Twin Screw Extruder is specifically designed for pelletization process development, scale-up studies, validation batches, pilot-scale production, and commercial manufacturing. It is widely used in pharmaceutical, nutraceutical, food, and specialty chemical industries.

Our Twin Screw Extruders are available in capacities ranging from approximately 15 kg/hr to 400 kg/hr, making them suitable for laboratory trials, pilot-scale development, and full-scale commercial production.

The system allows evaluation of four different pressure extrusion techniques through interchangeable attachments: Axial, Cone, Dome, and Radial extrusion. This flexibility helps optimize pellet quality, size distribution, and process performance.

The machine is developed using the same operating principles as larger production-scale equipment, enabling seamless process transfer from R&D and pilot batches to commercial manufacturing while maintaining product consistency.

The Twin Screw Extruder features a compact GMP-compliant design, easy-access components for cleaning, jacketed extrusion chamber, VFD-controlled variable speed operation, PLC-HMI automation, and interchangeable parts for quick maintenance and process flexibility.

Downloadable Files for Twin Screw Extruder

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