Roller Compactor

Granulation

A roller compactor is a device used in pharmaceutical production for dry granulation
which is the process of converting powder or granules into compacted flakes or sheets.
It is essential to the manufacturing of solid dosage forms like pills and capsules.
The purpose of the roller compactor is to enhance the material's flow characteristics / density and consistency
Hence augmenting the overall efficacy and caliber of pharmaceutical production procedures.

Industry Standard Machinery

For production and research

Worldwide Delivery

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Technical Specs

Capacity

Payload, Volume throughput,..

Utility Specs

Power consumption, Operating pressure,..

Configuration

Modular, Standalone, inline, or rotary.

Build Quality

Material grade, wear resistance.

Detailed Information on Roller Compactor

The working principle of a roller compactor involves the following key steps: Feeding: Powder or granular material is fed into the compaction zone. Compaction: The material passes through two counter-rotating rolls, subjected to high pressure, resulting in the formation of a compacted sheet. Size Reduction (Optional): The compacted sheet may be further processed through a mill or crusher to achieve the desired granule size. Collection: The final granules are collected for further processing or directly used in the formulation of pharmaceutical products. FEATURES Cost-Effective Production: Roller compaction can be a cost-effective method due to its ability to streamline processes and reduce material waste. Consistent Product Quality: The uniformity achieved through roller compaction contributes to consistent product quality and performance. Versatility: Roller compactors can handle a wide range of materials, making them versatile for various pharmaceutical formulations. Integration with Downstream Processes: Roller compaction can be seamlessly integrated into downstream processes, such as tablet compression, to create a cohesive pharmaceutical manufacturing line. PERKS 1. Consistent Granule Formation: Ensures uniform drug content and granule structure in every dosage unit. 2. Improved Flow Properties: Enhances powder flowability, reducing segregation and ensuring even mixing. 3. Dust Control: Minimizes dust generation, creating a cleaner and safer manufacturing environment. 4. Increased Bulk Density: Boosts material density, reducing transportation and storage costs. 5. Enhanced Process Efficiency: Offers a scalable, continuous process that boosts overall productivity.

Model	URCP - 30	URCP - 200
Capacity	Upto 30 Kg/hr	Upto 150 Kg/hr

Highlights of Roller Compactor

- Maximum pressure gives Desired Grain Size.
- Low fine Generation.
- Hydraulically operated Uniform force distribution system to produce granules of equal quality.
- Power pack motors with 1 HP capacity
- Roller diameter 1OOmm
- variable speed (2O - 15O rpm).
- Cleaning & maintenance made easy with Hydraulically operated Feeder assembly.
- Specially designed Screw Operated Powder feeder.

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FAQs on Roller Compactor

A Roll Compactor is used for dry granulation of powders without the addition of moisture or heat. It compresses powders between counter-rotating rollers to produce dense granules, flakes, or ribbons that can be further processed into tablets, capsules, or other dosage forms.

Roll Compaction is ideal for moisture-sensitive and heat-sensitive materials that cannot withstand conventional wet granulation processes. It is widely used in pharmaceutical, nutraceutical, food, and chemical industries where product stability is critical.

The machine feeds powder through a screw feeder into two counter-rotating rollers. The material is compressed into compacted sheets or ribbons, which are then milled into uniform granules with improved flowability and bulk density.

Key benefits include dry processing, increased bulk density, low fine generation, dust-free operation, reduced packaging volume, improved powder flow properties, and consistent granule quality without the need for drying.

The system includes hydraulic force control, variable-speed feed screws, dust-free cGMP-compliant construction, easy-clean feeder assemblies, overload protection systems, and precise compaction control to ensure reliable and reproducible granule production.

Downloadable Files for Roller Compactor

ROLLER COMPACTOR FLYERS

GRANULATION SYSTEMS FLYERS

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