For production and research
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Capacity
Payload, Volume throughput,..
Utility Specs
Power consumption, Operating pressure,..
Configuration
Modular, Standalone, inline, or rotary.
Build Quality
Material grade, wear resistance.
Thus, integration is designed for continuous operation. The extrusion operation can be considered a wet granulation technique, applying pressure to a mass until it flows through a die, which determines the dimensions of the agglomerated particles. The extrudate length is the dimensional variable. The extruded granules must exhibit characteristics of cohesiveness, firmness, and plasticity. This process is divided into three stages: breaking the cylindrical segments (or extrudate), agglomeration of the broken segments, and smoothing of the particles. Breaking of the cylindrical segments occurs due to interactions with the rotating chequered plate, the stationary drum wall, and other extrudate particles. Agglomeration happens when smaller fragments from the breaking stage are picked up by larger granules during smoothing. Spherical particles are formed during the smoothing stage through rotational motion of each granule about its axis and constant plane changes. FEATURES The equipment can be equipped with 21 CFR Part compliance, allowing for secure batch reports and process data saving. This also helps to avoid challenges faced in repeating batches during operator changeovers. Due to its continuous process, the equipment provides a higher percentage of yield, which helps to reduce material loss and directly impacts the productivity of the process from a commercial point of view. The equipment operates in a controlled manner from the material feeding stage, helping to maintain control throughout the process with a negligible level of errors. The equipment ensures consistent and precise batch repeatability, This reduces variability, minimizes the risk of defects, and enhances overall product reliability. PERKS 1. Seamless Process Integration: Integrates extrusion and spheronization into a single continuous process, eliminating the need for intermediate steps and reducing production cycle times. 2. Consistent and Controlled Granule Formation: Produces spherical granules with precise control over size distribution and shape, ensuring uniformity in dosage form attributes. 3. Operational Reliability and Maintenance: Features durable construction and reliable performance, minimizing downtime and maintenance requirements. 4. Innovation and Process Development: Facilitates rapid formulation development, process optimization, and scale-up capabilities, accelerating time-to-market for new products. 5. Scalability and Production Flexibility: Scales easily from pilot-scale to full-scale production, accommodating varying production volumes and demands.
| Model | UICE - 25 | UICE - 31 | UICE - 71 | UICE - 101 | UICE - 201 | UICE - 251 |
|---|---|---|---|---|---|---|
| Capacity | 10-15 kg/hr | 20-40 kg/hr | 50-70 kg/hr | 80-120 kg/hr | 150-180 kg/hr | 200-300 kg/hr |
INDIA - CORPORATE OFFICE
Unit No. 1, 2nd Floor, Vicino (Mega Mall), New Link Rd, Oshiwara, Andheri West, Mumbai, Maharashtra, India. 400102
MANUFACTURING FACILITY
Unit No. 1, Survey No. 52/2, NH8, Shirsad, Vajreshwari Road, Opp. Mandvi Police Station, Village - Mandvi, Taluka- Vasai, District- Palghar 401 303, India.
