For production and research
Your order, at your doorstep
Capacity
Payload, Volume throughput,..
Utility Specs
Power consumption, Operating pressure,..
Configuration
Modular, Standalone, inline, or rotary.
Build Quality
Material grade, wear resistance.
The Rapid Mixer Granulator (RMG), also known as a High Shear Mixer Granulator, is a crucial device in the pharmaceutical and chemical industries, designed for the efficient blending and granulation of powder materials. This machine excels in transforming fine powders into uniform granules through a high-shear mixing process. It operates using a high-speed impeller and chopper that generate intense mechanical forces, ensuring thorough mixing and effective granulation. During operation, powders are rapidly mixed and granulated through a combination of rising, whirling, and tumbling actions within the chamber. This dynamic process enhances the uniformity and quality of the granules, which are essential for applications such as tablet and capsule production in pharmaceuticals, as well as consistent granule formation in various chemical processes. The RMG provides precise control over the granulation parameters, enabling manufacturers to achieve optimal granule properties and maintain high standards of product quality. Principle of Rapid Mixer Granulator The Rapid Mixer Granulator (RMG) operates on the principle of high-shear mixing to blend and granulate powder materials. The machine uses a high-speed impeller to apply intense mixing and compression forces to the powders, which facilitates the uniform formation of granules. Key Components and Their Functions: Mixing Chamber: Designed to minimize dead zones and prevent material from sticking to the walls. It ensures thorough mixing by keeping the powders in constant motion, leading to uniform granulation. Impeller and Chopper: The impeller rotates at high speed to create shear forces, which compress and agglomerate the powders into granules. The chopper further aids in breaking down clumps and ensuring even granulation. Outlet and Purifier: The outlet facilitates the removal of granules once the process is complete, while the air and solution purifier ensure that the mixing environment remains clean and free from contaminants. This combination of components and principles allows the RMG to produce high-quality granules with precise control over composition, density, and aggregation, making it essential for efficient and consistent processing in various industries. FEATURES Low Shear Advantage: Perfect for granulating materials with hydrophilic polymers that low shear mixers can't handle. Time Efficiency: Completes the granulation process faster than low shear methods, boosting overall production efficiency. Reduced Binder Requirement: Uses less binder, which lowers production costs. Reduced Dust Exposure: Generates less dust, creating a safer work environment with minimal worker exposure. Predictable Outcomes: Provides better control and predictability of the granulation process, leading to more consistent results. Uniform Particle Size: Achieves a consistent and reproducible granule size for reliable product quality. Faster Drying Time: Allows for quicker drying, enhancing the efficiency of the entire manufacturing process. Increased Efficiency: Faster granulation and higher production throughput. Enhanced Quality: Produces uniform granules for consistent formulations. Reduced Cross-Contamination: Easy to clean and switch batches, reducing contamination risks. PERKS 1. Improved Mixing: High-speed impeller ensures thorough mixing and better particle flow. 2. Production Flexibility: Handles a variety of formulations for versatile production. 3. Scalability: Adapts to different batch sizes and production demands. 4. Cost-Effective: Fewer equipment requirements and streamlined processes cut costs. 5. Compliance and Safety: Meets regulatory standards for safe manufacturing.
| Model | URMG-10 | URMG-50 | URMG-100 | URMG-200 | URMG-400 | URMG-600 |
|---|---|---|---|---|---|---|
| Capacity | 4 Kg/hr | 20 Kg/hr | 40 Kg/hr | 80 Kg/hr | 160 Kg/hr | 250 Kg/hr |
INDIA - CORPORATE OFFICE
Unit No. 1, 2nd Floor, Vicino (Mega Mall), New Link Rd, Oshiwara, Andheri West, Mumbai, Maharashtra, India. 400102
MANUFACTURING FACILITY
Unit No. 1, Survey No. 52/2, NH8, Shirsad, Vajreshwari Road, Opp. Mandvi Police Station, Village - Mandvi, Taluka- Vasai, District- Palghar 401 303, India.
