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Capacity
Payload, Volume throughput,..
Utility Specs
Power consumption, Operating pressure,..
Configuration
Modular, Standalone, inline, or rotary.
Build Quality
Material grade, wear resistance.
Efficient Flow: The machine uses a ‘first in, first out’ method with no stagnant areas, minimizing product hold-up to just a few grams at the end of a run. Concentric Screws: The machine has two counter-rotating screws. The inner screws, called the ‘feeder,’ distribute the wet mass into cavities between the blades of the outer screws, known as the ‘Pressing Cam.’ Pressure Generation: As the outer screws’s blades move, they create continuous pressure on the material, which helps shape it uniformly. Customizable Screens and Speed: The extruder can be equipped with various screen sizes and thicknesses and has a variable speed drive for adjustable compaction and consistency of the extruded product. Pet Food Tablet Manufacturing Process 1. Paddle Mixer: Uniformly blends powder into a wet mass using a liquid binder addition system. 2. Binder Addition System: Sprays binder solution with a pump and chilled water at a controlled rate for consistent mixing. 3. Feeding System: Utilizes a screw powder feeder to dispense the material accurately. 4. Heating/Cooling: Jacketed extrusion chamber circulates hot or cold water to maintain the required temperature range. 5. Extrusion Process: Material is conveyed through a single screw to the Pressing Cam, forcing it through the die plate orifice. 6. Pneumatic Cutter Assembly: Cuts the extrudates to uniform lengths with adjustable speed control. 7. Weighing Balance System: Measures and displays the weight of extrudates, allowing for accept/rejection decisions. 8. Curing System: Ensures thorough drying of each extrudate. 9. Integrated Machinery: Combines all components into a single, efficient unit. 10. Chiller System: Provides a steady flow of thermic fluid or water at a controlled temperature (6 to 10°C) for precise cooling. FEATURES Modular & Compact Design: Space-saving and cost-efficient with a GMP-compliant build. Jacketed Extrusion Chamber: Maintains optimal temperature control. Continuous Feeding System: Ensures steady, uninterrupted material input. Uniform Extrude Length: Consistent product size for reliable quality. PID Controlled System: Precision temperature and process control. Weighing Balance System: Accurate measurement for consistent results. Gentle Product Handling: Preserves material integrity during extrusion. Low Product Temperature: Maintains quality and prevents overheating. Plug Flow Principle: ‘First in, first out’ for efficient material processing. Minimal Product Hold-Up: Reduces waste with only a few grams of hold-up. Easy to Scale-Up: Adaptable for increased production needs. Versatile Screen Options: Customizable screens for production flexibility. Energy Efficient Operation: Reduces operational costs and environmental impact. Easy Dismantling and Cleaning: Simplifies maintenance and hygiene. Battery Backup Facility: Ensures uninterrupted operation during power outages. PERKS 1. Enhanced Product Consistency: Delivers uniform extrudate lengths and precise dimensions due to controlled feeding and pneumatic cutting, ensuring high-quality output. 2. Efficient Temperature Management: Features a jacketed extrusion chamber and chiller system that maintain optimal temperatures, preserving material integrity and preventing overheating. 3. Precise Binder Application: Utilizes an advanced binder addition system with controlled spray rates and chilled water, ensuring uniform mixing and binding of materials. 4. Minimal Waste and Hold-Up: The ‘first in, first out’ plug flow principle and efficient design minimize product hold-up and waste, improving overall efficiency and reducing costs. 5. Flexible and Scalable: Offers various screen options and easy scalability, allowing for adaptable production processes and the ability to meet increasing demand with ease.
| Model | URCP-30 | URCP-200 |
|---|---|---|
| Capacity | Up To 30 kg/hr | Up To 150 kg/hr |
INDIA - CORPORATE OFFICE
Unit No. 1, 2nd Floor, Vicino (Mega Mall), New Link Rd, Oshiwara, Andheri West, Mumbai, Maharashtra, India. 400102
MANUFACTURING FACILITY
Unit No. 1, Survey No. 52/2, NH8, Shirsad, Vajreshwari Road, Opp. Mandvi Police Station, Village - Mandvi, Taluka- Vasai, District- Palghar 401 303, India.
