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Configuration
Modular, Standalone, inline, or rotary.
Build Quality
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A Spheronizer is a specialized pharmaceutical machine used primarily for the production of spherical pellets or beads from extruded or granulated materials. Spheronization is the necessary step of Granulation by extrusion. It's a self-contained compact machine designed to deliver Spherical Pellets at fast production rates. It is a process where the preformed Vermicelli once dropped in the bowl & exposed to a rotating Chequered Plate, are fragmented into pieces - equal length of diameter of Extruders, because of the tangential & centrifugal force, they collide with the cylindrical walls of the spheronizer. Finally the rope-type movement of the extrudes at the outer border give a rolling action on the fragmented extrudes & converts them into spheres. FEATURES Function: The spheronizer converts extrudes into spheroids, a crucial step in the extrusion-spheronization process, turning pharmaceutical products into small, uniform spheres. Structure: It features a rotating chequered plate with cross-hatched grooves inside a cylindrical bowl. Design: The radial clearance between the plate and the bowl is minimal (<0.3 mm) to prevent powder leakage. Purging air is used to avoid powder falling through and to help evaporate excess moisture. Process: As the plate rotates, the extrudes are fragmented into pieces. These fragments are rolled into spheres by colliding with the bowl's wall and the rotating action. Discharge: Once the particles are spheroidized, they are centrifugally discharged through a door into a hopper. Versatile Capacities: Handles batch sizes from 100 gram to 50 kg for industrial production. cGMP Compliance: Available in cGMP-compliant and standard models. Custom Materials: Contact parts in SS 316, SS 304, or MS, as per customer choice. Varied Chequered Plates: Offers pitch options ranging from 1 mm to 6.5 mm for customized pellet size and quality. Advanced Drive System: AC frequency variable drives for precise control. Precision Design: Minimal clearance between bowl and plate for optimal performance. PERKS 1. Reduces Dusting: Minimizes dust and fines during processing. 2. Smooth Surface: Produces granules with a smooth, uniform surface. 3. Enhanced Stability: Densifies granules for better stability. 4. Efficient Coating: Requires less coating material. 5. Improves Flow: Enhances flowability of granules. 6. Increases Bulk Density: Boosts the bulk density of the final product.
| Model | USPH-150 | USPH-250 | USPH-380 | USPH-500 | USPH-700 | USPH-900 | USPH-1100 |
|---|---|---|---|---|---|---|---|
| Capacity | 50-100 gm/hr | 250-500 gm/hr | 1-2 kg/hr | 2-5 kg/hr | 7-8 kg/hr | 11-15 kg/hr | 25-50 kg/hr |
INDIA - CORPORATE OFFICE
Unit No. 1, 2nd Floor, Vicino (Mega Mall), New Link Rd, Oshiwara, Andheri West, Mumbai, Maharashtra, India. 400102
MANUFACTURING FACILITY
Unit No. 1, Survey No. 52/2, NH8, Shirsad, Vajreshwari Road, Opp. Mandvi Police Station, Village - Mandvi, Taluka- Vasai, District- Palghar 401 303, India.
