Powder Rotor Processor (pellet processor)

Detailed Information on Powder Rotor Processor (pellet processor)

Umang's Pellet processor is dynamically designed to achieve excellent centrifugal drug layering with conical rotor insert to produce pellets or granules from powder with the use of Liquid Binder, allows achieve highest payload of API in smallest granule. Which results in Extremely fast process for high weight gain coatings, larger batch sizes. The minimized rotor-stator gap provides fine air flow control that allows large amount of air for Drying. In a Nut Shell Pellet Processor is a One-Pot Operation for Drying, Layering with high spherecity on high RPM. The Powder Rotor Processor operates based on a rotor-stator mixing principle, where a rotor with blades rotates within a stationary stator housing. This design creates intense shear forces and turbulence, facilitating efficient mixing and processing of powders. The Powder Rotor Processor is an indispensable tool in industries where efficient powder processing is essential. Its ability to blend, granulate, coat, and dry powders effectively makes it a versatile solution for achieving consistent product quality, enhancing process efficiency, and meeting diverse manufacturing needs across pharmaceuticals, chemicals, food, and cosmetics sectors. FEATURES One-pot Operation for Layering & Drying. Special design Solid, Truncated Cone Type Rotor Insert. Top filter chamber & Pneumatic Discharge Door in SS316. Conditioned bottom purging air & top air supply system. Precision powder feeder system on weighing control to deliver Very fine or micronized powder directly into the product bed. Dust-free Closed system. Hot air supply from the top (adjustable in height) helps Efficient Drying. Reduced process time - increases yield. Special Design Powder feeder with complete control on HMI. Complete process Automation with PLC controls & HMI. PERKS 1. Efficient Mixing and Homogenization: The rotor-stator configuration generates intense mechanical shear forces, efficiently dispersing and homogenizing powders, liquids, and semi-solids. 2. Versatility in Processing: Suitable for mixing dry powders, granules, pastes, creams, and viscous materials, making it versatile across various industries. 3. Scalability and Flexibility: Available in various sizes from laboratory-scale to industrial-scale units, accommodating different batch sizes and production capacities. 4. Improved Product Quality and Consistency: Produces products with consistent quality attributes batch after batch, ensuring reliability and meeting stringent quality standards. 5. Innovation and Process Development: Enables experimentation and optimization of formulation processes, facilitating innovation and the development of new products.

Highlights of Powder Rotor Processor (pellet processor)

Special FeaturesAdvantageOptional FeaturesVideo

• - Special design Solid
• - Truncated Cone Type Rotor Insert.
• - Top filter chamber & Pneumatic Discharge Door in SS316.
• - Conditioned bottom purging air & top air supply system.
• - Micronized liquid spraying system on weighing control.
• - Precision powder feeder system on weighing control to deliver Very fine or micronized .
• - powder directly into the product bed.
• - Dust-free Closed system.
• - Swivel construction for expansion chamber for ease of cleaning & charging.
• - Reduced process time - increases yield.
• - Complete process Automation with PLC controls & HMI.
• - Hot air supply from the top (adjustable in height) helps Efficient Drying.

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