For production and research
Your order, at your doorstep
Capacity
Payload, Volume throughput,..
Utility Specs
Power consumption, Operating pressure,..
Configuration
Modular, Standalone, inline, or rotary.
Build Quality
Material grade, wear resistance.
Umang’s Basket Extruder is the lowest pressure extruder available. The wet mix, which is typically prepared in a kneader, pug mixer or high shear granulator (pharma), is metered into the feed hopper by a feeder or hand fed. Prepared material is fed into a perforated basket which also serves as the extrusion screen. The material is forced through the screen by rotating blades. Blade speed and gap can be adjusted. The fine granules produced collect in a polished stainless steel receiving pan. The Benchtop Granulator sets up quickly, ready for immediate use. All process wetted parts are made of stainless steel and disassemble easily for cleaning. The Umang Basket Extruder includes different perforated screens ranging between -0.5mm to 3.0mm diameter holes. Explosion-Proof Design: Built with safety features to prevent explosions, ensuring secure operation. Automatic Cleaning: Equipped with WIP/CIP (Wash-In-Place/Clean-In-Place) systems for easy and thorough cleaning of the entire machine. 21 CFR Part 11 Certified Controls: Meets regulatory standards for electronic records and signatures, ensuring compliance. FEATURES Advanced Process : Features user-friendly, automated plant control for efficient operation. Jacketed/Insulated Bowl: Maintains consistent temperature and improves process control with a temperature-regulated bowl. Total Containment: Uses up- and downstream split valves and flexible isolation systems for complete containment and dust-free operation. Integration with Mill/Fluid Bed: Can be connected with mills and fluid beds for a seamless, dust-free process. Video Monitoring: Includes video surveillance for real-time process monitoring and control. Flexible Feeding Options: Supports product feeding by gravity or vacuum loading directly from containers. Validation Documentation: Provides GAMP-compliant validation documentation and support for easy system qualification. PERKS 1. Consistent Extrusion Pressure: Ensures uniform pressure across the entire screen area for even and high-quality extrudates. 2. Scalable Operation: Easily scalable to accommodate increased production needs, supporting growth and adaptability in manufacturing. 3. High Yield Efficiency: Maximizes production efficiency with high yield rates, reducing waste and improving cost-effectiveness. 4. Enhanced Particle Size Distribution: Achieves better particle size distribution, contributing to improved product quality and consistency. 5. Minimal Hold-Up Volume: Designed to minimize hold-up volume, reducing material waste and optimizing overall process efficiency.
| Model | UBRE-75 | UBRE-150 | UBRE-300 | UBRE-450 | UBRE-600 |
|---|---|---|---|---|---|
| Capacity | Upto 10 kg | Upto 100 kg | Upto 300 kg | Upto 500 kg | Upto 800 kg |
INDIA - CORPORATE OFFICE
Unit No. 1, 2nd Floor, Vicino (Mega Mall), New Link Rd, Oshiwara, Andheri West, Mumbai, Maharashtra, India. 400102
MANUFACTURING FACILITY
Unit No. 1, Survey No. 52/2, NH8, Shirsad, Vajreshwari Road, Opp. Mandvi Police Station, Village - Mandvi, Taluka- Vasai, District- Palghar 401 303, India.
