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Capacity
Payload, Volume throughput,..
Utility Specs
Power consumption, Operating pressure,..
Configuration
Modular, Standalone, inline, or rotary.
Build Quality
Material grade, wear resistance.
The oral dissolving film (ODF) manufacturing machine is a sophisticated system designed for creating high-quality, user-friendly pharmaceutical films. It operates through a precise sequence of steps, starting with the preparation of a specialized film-forming solution, followed by uniform casting, controlled drying, and rigorous quality control. The process culminates in precise cutting and secure packaging, ensuring each film meets stringent standards for effectiveness and consistency. Working Principle of Oral Dissolving Film Manufacturing Machine 1. Preparation of Film-Forming Solution: Mixing- Combine film-forming polymers, plasticizers, and pharmaceutical components in a specialized vessel with advanced mixing equipment. 2. Casting: Application- Spread the prepared solution uniformly onto a substrate using a high-precision casting machine or coating system. 3. Drying: Solidification- Remove solvents in a controlled drying chamber using techniques like hot air or infrared drying to create a solid, high-quality film. 4. Quality Control: Inspection- Use inline sensors to check the film’s thickness and uniformity, ensuring it meets strict quality standards. 5. Cutting/Slitting: Shaping- Cut or slit the film into individual units of desired shapes and sizes with precision equipment for accurate dosing. 6. Packaging: Final Touch- Package the cut films into unit-dose or multi-dose containers using integrated packaging machinery, ready for distribution and use. FEATURES Precision Mixing: Advanced system for accurate blending of film-forming ingredients. Casting Excellence: State-of-the-art technology for a consistent, uniform film spread. Smart Drying Control: Efficient solvent removal and film solidification with precise temperature management. Real-Time Monitoring: Inline sensors to check film thickness and ensure high quality. Cutting Precision: High-precision cutting for accurate dosing and customizable shapes. User-Friendly Interface: Easy-to-use controls for smooth operation and process optimization. Customization Options: Flexible settings for tailoring formulations, sizes, and shapes. Regulatory Compliance: Built to meet strict industry regulations and safety standards. Efficient Packaging: Integrated packaging system for accurate unit-dose or multi-dose packaging. High Throughput: Capable of meeting high production demands efficiently PERKS 1. Ease of Use: Ideal for patients who struggle with swallowing tablets or prefer a discreet method of ingestion. 2. Fast Action: Rapid dissolution in the mouth leads to quicker drug absorption and faster therapeutic effects. 3. Precise Dosing: Ensures accurate dosing, particularly beneficial for drugs with a narrow therapeutic range. 4. Flexible Dosage: Films can be easily cut to adjust dosages to meet individual patient needs. 5. Enhanced Stability: Advanced manufacturing technology and high-quality materials maintain drug integrity and potency. 6. Improved Bioavailability: Formulated to increase drug absorption and effectiveness in the body.
| Model | URCP - 30 | URCP - 200 |
|---|---|---|
| Capacity | 30 kg/hr | 150 kg/hr |
INDIA - CORPORATE OFFICE
Unit No. 1, 2nd Floor, Vicino (Mega Mall), New Link Rd, Oshiwara, Andheri West, Mumbai, Maharashtra, India. 400102
MANUFACTURING FACILITY
Unit No. 1, Survey No. 52/2, NH8, Shirsad, Vajreshwari Road, Opp. Mandvi Police Station, Village - Mandvi, Taluka- Vasai, District- Palghar 401 303, India.
