A film casting machine is used to produce thin films of polymers or other materials through a continuous process. It involves melting the material, extruding it through a die onto a casting drum or belt, cooling and solidifying the film, and then winding it into rolls. These machines are essential in industries like packaging and electronics for producing films with precise thickness and properties.
The oral dissolving film (ODF) manufacturing machine is a sophisticated system designed for creating high-quality, user-friendly pharmaceutical films.
It operates through a precise sequence of steps, starting with the preparation of a specialized film-forming solution, followed by uniform casting, controlled drying, and rigorous quality control.
The process culminates in precise cutting and secure packaging, ensuring each film meets stringent standards for effectiveness and consistency.
1. Preparation of Film-Forming Solution: Mixing- Combine film-forming polymers, plasticizers, and pharmaceutical components in a specialized vessel with advanced mixing equipment.
2. Casting: Application- Spread the prepared solution uniformly onto a substrate using a high-precision casting machine or coating system.
3. Drying: Solidification- Remove solvents in a controlled drying chamber using techniques like hot air or infrared drying to create a solid, high-quality film.
4. Quality Control: Inspection- Use inline sensors to check the film’s thickness and uniformity, ensuring it meets strict quality standards.
5. Cutting/Slitting: Shaping- Cut or slit the film into individual units of desired shapes and sizes with precision equipment for accurate dosing.
6. Packaging: Final Touch- Package the cut films into unit-dose or multi-dose containers using integrated packaging machinery, ready for distribution and use.
800 Strip
5000 Strip
All machines
Ideal for patients who struggle with swallowing tablets or prefer a discreet method of ingestion.
Rapid dissolution in the mouth leads to quicker drug absorption and faster therapeutic effects.
Ensures accurate dosing, particularly beneficial for drugs with a narrow therapeutic range.
Films can be easily cut to adjust dosages to meet individual patient needs.
Advanced manufacturing technology and high-quality materials maintain drug integrity and potency.
Formulated to increase drug absorption and effectiveness in the body.
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