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Working Principal of

Fluid Bed Dryer

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Fluid bed dryers provide a cost-effective, efficient, and versatile solution for industrial drying needs.

Their smaller footprint, greater heat transfer efficiency, and ability to uniformly dry materials make them a preferred choice in various industries.

Whether in pharmaceuticals, food processing, chemical manufacturing, or waste management, fluid bed dryers offer significant advantages over traditional rotary drying technology.

Fluid bed drying is a dynamic process that uses forced hot air to fluidize and dry solid materials like powders and granules.

Here’s how it works:

Forced Hot Air: Air is pushed through a perforated plate, creating an airflow that lifts and fluidizes the material. The airflow rate is tailored to the specific characteristics of the particles.

Uniform Air Distribution: The perforated distributor plate ensures even air flow across the entire bed, promoting consistent drying.

Increased Surface Area: Fluidization exposes a larger surface area of the material to direct air contact compared to static systems, enhancing the drying efficiency.

Thorough Mixing: The fluidized state ensures uniform mixing, leading to consistent moisture reduction throughout the material. This contrasts with plug flow systems that may lack uniformity.

Exhaust Gas System: Positioned above the discharge, this system filters out fine particulates from the exhaust gas, maintaining a clean working environment.

Controlled Conditions: Air temperature and flow are carefully regulated to optimize drying, whether for granulation or raw material pretreatment.

Retention Time: The time material spends in the dryer is influenced by particle size distribution, affecting overall drying efficiency.

Throughput for

Fluid Bed Dryer

Model- UFBD
Capacity/hr
1

1 kg

3

1.5 kg

5

2 kg

15

6 kg

30

12 kg

120

60 kg

300

120 kg

750

300 kg

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Features of Fluid Bed Dryer

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Advantages of using

Fluid Bed Dryer

1. Cost-Effective Construction:

Simple design reduces both initial and operational costs, making it an economical choice.

2. Enhanced Heat Transfer:

Improves heat transfer efficiency, leading to faster and more uniform drying.

3. Minimal Structural Support:

Requires less structural support, reducing installation complexity and costs.

4. Easy Maintenance:

Designed for straightforward maintenance, minimizing downtime and operational interruptions.

5. Waste Heat Reuse:

Option to recover and reuse waste heat, increasing energy efficiency.


6. Lower Capital and Installation Costs:

Reduced expenses for both purchase and setup, making it a budget-friendly option.

7. Non-Plug-Flow Design:

Operates as a continuously stirred tank reactor, ensuring uniform material processing.

8. Variable Frequency Drive (VFD):

Provides precise control over airflow, enhancing drying accuracy and efficiency.

9. Gentle Handling:

Minimizes degradation of delicate materials, making it suitable for fragile products (application dependent).

10. Easy Integration:

Simple to integrate with additional components, offering flexibility in system design and expansion.

Sectors where we use

Fluid Bed Dryer

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