Continuous Manufacturing Solutions

Process Line

Integrated Extruder & Spheronizer Continues Process

Process Line

Granulation Line

Process Line

Pelletization Line

Process Line

Water Dispersible Granules

Umang Engineering’s Continuous Manufacturing Systems take modern factory automation to the next level. These systems move raw materials in at one end and deliver high-quality finished products at the other, all without stopping. By combining complex processes into a single production flow, including our Integrated Extruder & Spheronizer Line, Continuous Granulation Line, Continuous Pelletization Line, and high-capacity Water Dispersible Granules (WDG) Lines, we remove the need for manual handling, cut batch processing times by up to 70%, and help prevent cross-contamination. Our systems fully meet GMP guidelines and 21 CFR Part 11 automation standards. They provide a scalable, dust-free setup that maximizes your equipment and reduces material waste for pharmaceutical, chemical, and agrochemical manufacturers worldwide.

FAQs on Continuous Manufacturing Systems

In batch manufacturing, the process stops at each step so workers can move materials by hand from one machine to the next. In continuous manufacturing, raw materials go in at one end, and the finished product comes out the other, all in one nonstop process inside a connected machine.

It speeds up production by working around the clock, with no breaks between steps. You no longer need manual material handling; there are fewer human errors, and it takes up much less factory space.

The system moves wet pellets straight from the extruder to the spheronizer without any pause. This steady process prevents the wet mass from drying too soon and helps make sure each pellet is round and uniform.

The system combines granulation, extrusion, spheronization, drying, coating, and sizing on a single automated platform. It produces smooth, consistent spherical pellets with excellent flow and minimizes product waste.

The Continuous Granulation Line connects powder feeding, wet mixing, drying, and sizing in one fully enclosed automated system. Its dust-free design eliminates the need to move materials by hand, helping prevent batch contamination and keeping your factory floor safe from harmful airborne dust.

INDIA - CORPORATE OFFICE

Unit No. 1, 2nd Floor, Vicino (Mega Mall), New Link Rd, Oshiwara, Andheri West, Mumbai, Maharashtra, India. 400102

MANUFACTURING FACILITY

Unit No. 1, Survey No. 52/2, NH8, Shirsad, Vajreshwari Road, Opp. Mandvi Police Station, Village - Mandvi, Taluka- Vasai, District- Palghar 401 303, India.

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